The new energy vehicle industry consistently strives for lighter body weight, higher motor power and efficiency, alongside demands for lower overall production costs. This has driven evolution in motor architecture-specifically toward greater component integration. Multiple individually cast components, such as housings, transmission mechanisms, and electronic control units, are combined through various connection technologies and assembled into a single enclosure. The key production advantage of integrated component solutions lies in eliminating critical interfaces, thereby significantly reducing costs. In automotive applications, integrated motor housings contribute substantially to weight reduction and enhanced functional safety.
EXCELLENCE IN INNOVATION
Furthermore, the integration of complex channels for coolant or other fluids within castings has been made feasible through sand mold 3D printing technology. intricate cooling passages-whether curved, spiral, or other complex geometries-can now be efficiently incorporated into integrated motor housings. Simons and its team have collaborated with several leading domestic automakers to co-develop and manufacture multiple generations of integrated motor housings. By optimizing both structural and cooling channel design, the aim is to deliver fault-free, reliably performing, and cost-effective products.
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